ZHENGZHOU HENGTONG FURNACE CO,. LTD
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1800 C bench top Tube Furnace with Kanthal Super 1900 Heating Element
1800 C bench top Tube Furnace with Kanthal Super 1900 Heating Element
  • 1800 C bench top Tube Furnace with Kanthal Super 1900 Heating Element
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HTTF-1800 vacuum furnace is a bench top tube furnace with Kanthal Super-1900C Grade MoSi2 Heating Elements and high-quality alumina refractory board with ZrO2 liner. Vacuum sealing flanges with valves, vacuum gauge, and a high purity alumina processing tube are included for immediate use. The temperature of bench-top tube furnace is controlled by a 30 segment programmable high precision SCR (Silicon Controlled Rectifier) digital controller with an accuracy of +/-1 ºC. This horizontal tube furnace has a max. working temperature up to 1800 ºC. This vacuum tube furnace is widely used in material & chemical researching labs to sinter all types of new material samples under vacuum and other gas conditions.

 

Furnace Structure

Double-layer steel casing with air cooling.

Two cooling fan inside to keep case temperature < 60oC.

High purity Alumina refractory chamber with 15mm thick 2500ºC grade YSZ ceramic liner for max energy saving.

99.8% purity Alumina tube made in the USA and comes with, vacuum flange, gauge & valves are included. 

Power Consumption

Max. 7KW

Input Voltage

Single Phase, 220V AC,  50/60 Hz  (50A breaker required)

Max. Working Temperature

1750oC continuous

1800 oC Max. < 2 hours

Max. Heating / Cooling Rate

5oC / min ( T< 1600oC ); 2oC / min ( T>1600oC )

Heating Zone

300 mm 

Constant Temperature Zone

100 mm +/- 5oC

Heating Elements

Kanthal Super-1900 Grade MoSi2 - 330mm L, 8pcs, made in Sweden

Temperature Controller

Standard temperature controller:

Proportional–integral–derivative control (PID control) and auto-tune function

30 segments programmed with ramping, cooling and dwelling steps

Built-in over-temperature alarm and thermocouple failure alarm

+/- 1 ºC temperature control accuracy

Default DB9 PC communication port (PC control module and software are sold separately. See optional

 

Optional: 

MTS-02 PC control module (also including cable and software) is an add-on option for PC control.

It is recommended to purchase the module together with the furnace. We install and test it before shipping.

It is recommended to purchase the laptop (with software pre-installed) from us to avoid software conflict.

Please note the module is not sold solely in the future.

Eurotherm 3204 Temperature Controller is optional for an additional $1795 including installation and testing. This package also includes the communication cable (RS485 - USB) and software CD.

Tube Materials:  

High purity Al2O3 ceramic, Purity > 99.8% 

Processing Tube

Premier Grade alumina tube made in the USA

ID: 54mm x OD: 60 mm x 1000 mm length

Four fibrous ceramic tube blocks are included for blocking heat radiation from inside tube (Ceramic blocks must be fully inserted into the furnace chamber before heating).

Sealing Flanges

One pair sealing flange with double silicone high-temperature O-ring is included.

Two SS needle valves and one dial vacuum gauge are installed with flange for immediate use.

Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by a turbo molecular pump. Please click the picture below to see the flange assembling details.

Fitting Ports

Standard 1/4‘’ Barbed fittings with needle valves.

For supplying high-pressure gas, you may replace the standard barbed hose fitting with the 304SS 1/4" Swagelok® Tube Fitting, please click underlined to order.

Optional: In order to increase the throughput and achieve high vacuum, you may replace the standard barbed hose fitting with the KF25 adapter, please click the underlined to order.

Optional: You may also consider using the parts in below to increase the vacuum efficiency 

Please click here to order digital vacuum gauge for precision vacuum control up to 10-4 torr 

You may click here to order flow-meter and install in tube flange

KF25 Stainless steel Bellows 

KF25 Quick Clamps

Vacuum Level

Limited by the vacuum pump

50 mtorr can be achieved by a mechanical pump

10^-5 torr can be reached by molecular pump

 The vacuum pump is not included, please order separately by clicking

Power Cable & Plug

10 feet long 10-3 AWG heavy duty UL approved power cable is included. Extra length cable can be ordered by click picture below-left

The plug is not included. You can order from your local hardware store according to female plug in your lab, or order from the link below right (30A plug)

Dimensions

590L x 490W ×760H, mm

Net Weight

150Kg

Shipping Dimensions

49"x40"x47"

Shipping Weight

520lbs

Warranty

One-year limited manufacturer warranty with lifetime support (consumable parts such as furnace liner, processing tubes, and O-rings are not covered by the warranty, please order replacements at related products below).

Laptop, software & WiFi Control(Optional)

Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 day free trial) for immediate use.

Labview Based Temperature Control System enables users to edit temperature profiles, manage heat-treatment recipes, record, and plot data for Vacuum tube furnaces.

A wireless remote control provides up to 300 meters of operating range.

The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.

Application Notes

In order to obtain accurate temperature inside the tube furnace, you need to perform a temperature calibration before use, please click here to learn how.

How to set up ceramic tube and vacuum flange for Horizontal Tube Furnace 

Proper placement of tube blocks

The tube furnaces with alumina tube are designed for use under vacuum and low pressure < 0.02 Mpa

Never use graphite crucible in an alumina tube.

The gas flow rate should be limited to < 200 SCCM (or 200ml/min)

Vacuum limit definition for all alumina tube furnaces: * Vacuum pressures may only be safely used up to 1500°C

 


HTTF-1800 vacuum furnace is a bench top tube furnace with Kanthal Super-1900C Grade MoSi2 Heating Elements and high-quality alumina refractory board with ZrO2 liner. Vacuum sealing flanges with valves, vacuum gauge, and a high purity alumina processing tube are included for immediate use. The temperature of bench-top tube furnace is controlled by a 30 segment programmable high precision SCR (Silicon Controlled Rectifier) digital controller with an accuracy of +/-1 ºC. This horizontal tube furnace has a max. working temperature up to 1800 ºC. This vacuum tube furnace is widely used in material & chemical researching labs to sinter all types of new material samples under vacuum and other gas conditions.

 

Furnace Structure

Double-layer steel casing with air cooling.

Two cooling fan inside to keep case temperature < 60oC.

High purity Alumina refractory chamber with 15mm thick 2500ºC grade YSZ ceramic liner for max energy saving.

99.8% purity Alumina tube made in the USA and comes with, vacuum flange, gauge & valves are included. 

Power Consumption

Max. 7KW

Input Voltage

Single Phase, 220V AC,  50/60 Hz  (50A breaker required)

Max. Working Temperature

1750oC continuous

1800 oC Max. < 2 hours

Max. Heating / Cooling Rate

5oC / min ( T< 1600oC ); 2oC / min ( T>1600oC )

Heating Zone

300 mm 

Constant Temperature Zone

100 mm +/- 5oC

Heating Elements

Kanthal Super-1900 Grade MoSi2 - 330mm L, 8pcs, made in Sweden

Temperature Controller

Standard temperature controller:

Proportional–integral–derivative control (PID control) and auto-tune function

30 segments programmed with ramping, cooling and dwelling steps

Built-in over-temperature alarm and thermocouple failure alarm

+/- 1 ºC temperature control accuracy

Default DB9 PC communication port (PC control module and software are sold separately. See optional

 

Optional: 

MTS-02 PC control module (also including cable and software) is an add-on option for PC control.

It is recommended to purchase the module together with the furnace. We install and test it before shipping.

It is recommended to purchase the laptop (with software pre-installed) from us to avoid software conflict.

Please note the module is not sold solely in the future.

Eurotherm 3204 Temperature Controller is optional for an additional $1795 including installation and testing. This package also includes the communication cable (RS485 - USB) and software CD.

Tube Materials:  

High purity Al2O3 ceramic, Purity > 99.8% 

Processing Tube

Premier Grade alumina tube made in the USA

ID: 54mm x OD: 60 mm x 1000 mm length

Four fibrous ceramic tube blocks are included for blocking heat radiation from inside tube (Ceramic blocks must be fully inserted into the furnace chamber before heating).

Sealing Flanges

One pair sealing flange with double silicone high-temperature O-ring is included.

Two SS needle valves and one dial vacuum gauge are installed with flange for immediate use.

Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by a turbo molecular pump. Please click the picture below to see the flange assembling details.

Fitting Ports

Standard 1/4‘’ Barbed fittings with needle valves.

For supplying high-pressure gas, you may replace the standard barbed hose fitting with the 304SS 1/4" Swagelok® Tube Fitting, please click underlined to order.

Optional: In order to increase the throughput and achieve high vacuum, you may replace the standard barbed hose fitting with the KF25 adapter, please click the underlined to order.

Optional: You may also consider using the parts in below to increase the vacuum efficiency 

Please click here to order digital vacuum gauge for precision vacuum control up to 10-4 torr 

You may click here to order flow-meter and install in tube flange

KF25 Stainless steel Bellows 

KF25 Quick Clamps

Vacuum Level

Limited by the vacuum pump

50 mtorr can be achieved by a mechanical pump

10^-5 torr can be reached by molecular pump

 The vacuum pump is not included, please order separately by clicking

Power Cable & Plug

10 feet long 10-3 AWG heavy duty UL approved power cable is included. Extra length cable can be ordered by click picture below-left

The plug is not included. You can order from your local hardware store according to female plug in your lab, or order from the link below right (30A plug)

Dimensions

590L x 490W ×760H, mm

Net Weight

150Kg

Shipping Dimensions

49"x40"x47"

Shipping Weight

520lbs

Warranty

One-year limited manufacturer warranty with lifetime support (consumable parts such as furnace liner, processing tubes, and O-rings are not covered by the warranty, please order replacements at related products below).

Laptop, software & WiFi Control(Optional)

Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 day free trial) for immediate use.

Labview Based Temperature Control System enables users to edit temperature profiles, manage heat-treatment recipes, record, and plot data for Vacuum tube furnaces.

A wireless remote control provides up to 300 meters of operating range.

The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.

Application Notes

In order to obtain accurate temperature inside the tube furnace, you need to perform a temperature calibration before use, please click here to learn how.

How to set up ceramic tube and vacuum flange for Horizontal Tube Furnace 

Proper placement of tube blocks

The tube furnaces with alumina tube are designed for use under vacuum and low pressure < 0.02 Mpa

Never use graphite crucible in an alumina tube.

The gas flow rate should be limited to < 200 SCCM (or 200ml/min)

Vacuum limit definition for all alumina tube furnaces: * Vacuum pressures may only be safely used up to 1500°C