ZHENGZHOU HENGTONG FURNACE CO,. LTD
Bench top high temperature vacuum tubular furnace
  • Bench top high temperature vacuum tubular furnace
0

Bench top high temperature vacuum tubular furnace

HTTF-1800 vacuum tubular furnace is pre-configurated to be ready to pass UL/CSA certificates. This vacuum furnace has a 80 mm dia alumina processing tube with Kanthal Super 1900 MoSi2 heating elements. High temperature tubular furnace is widely used in material & chemical researching labs under vacuum and other gas conditions. The max temperature of horizontal tubular furnace is 1800ºC. The temperature controller is 30 segments programmable high precision SCR (Silicon Controlled Rectifier) digital controller with an accuracy of +/-1 ºC.

HTTF-1800 vacuum tubular furnace is pre-configurated to be ready to pass UL/CSA certificates. This vacuum furnace has a 80 mm dia alumina processing tube with vacuum flanges and Kanthal Super 1900 MoSi2 heating elements. High temperature tubular furnace is widely used in material & chemical researching labs to sinter all types of new material samples under vacuum and other gas conditions. The max temperature of horizontal tubular furnace is 1800ºC. The temperature controller is 30 segments programmable high precision SCR (Silicon Controlled Rectifier) digital controller with an accuracy of +/-1 ºC.

 

Model

HT-1800-80

Working Temperature

800 -1750ºC continuous

Max: 1800ºC < 2 hour

Heating Elements

Kathal Super-1800  MoSi2 heating elements - 270mm L ( 4 pcs )  made in Sweden

Furnace Structure of bench top tubular furnace

Double-layer steel casing with air cooling.

Two cooling fan inside to keep case temperature < 60oC.

High purity Alumina refractory chamber with max energy saving.

Alumina tube, vacuum flange, gauge & valves are included.

Such a compact space-saving furnace can be placed on the 600mm x 600mm mobile cart (available in the optional parts list below). 

Power Consumption

Max. 6KW

Input Voltage

Single Phase, 220V AC,  50/60 Hz (30A breaker required)

Max. Heating / Cooling Rate

10ºC / min

Heating Zone

120 mm

Constant Temperature Zone

80mm within ± 5ºC at 1500oC

Temperature Controller

PID automatic control via SCR (Silicon Controlled Rectifier) power control with phase angle fired, current limiting resistor.

30 programmable segments for precise control of heating rate, cooling rate, and dwell time.

Please click here to learn why SCR is more accurate than SSC (Solid state relay).

Built-in over-temperature alarm and protection allow for operation without an attendant.

+/- 1 ºC temperature accuracy.

RS485 Communication Port.

Optional:  

The vacuum tubular furnace may be operated by a PC by installing a control module. Please order an MTS-02 control module at extra cost.  

If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer (laptop) from us to avoid software installation problems. 

Tube Materials

High purity Al2O3 ceramic, Purity > 99.9%

Processing Tube

Premier Grade alumina tube made in USA.

70 mm (I.D) x 80 mm (O.D) x 800 mm length.

Four fiberous ceramic tube blocks are included for blocking heat radiation from inside tube. (Ceramic blocks must be fully inserted into the furnace chamber before heating).

For 80mm tubes, it is recommended that customers purchase two pairs of tube support to prevent tube from bending under high temperature.

Sealing Flanges

One pair sealing flange with double silicone high-temperature O-ring is included.  

Two SS needle valves and one dial vacuum gauge are installed with a flange for immediate use. 

Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by turbo molecular pump. 

Fitting Ports

Standard 1/4‘’ Barbed fittings with needle valves.

For supplying high-pressure gas, you may replace the standard barbed hose fitting with the 304SS 1/4" Tube Fitting.

Optional: In order to increase the throughput and achieve high vacuum, you may replace the standard barbed hose fitting with the KF25 adapter, please order the underlined again.

Optional:

You may also consider using the parts in below to increase the vacuum efficiency 

Please click here to order a digital vacuum gauge for precision vacuum control up to 10-4 torr.

You may click here to order flow meter and install in tube flange.

KF25 Stainless steel Bellows 

KF25 Quick Clamps

You may order a pressure control module to keep the chamber at constant pressure

Vacuum Level

Limited by vacuum pump

50 mtorr can be achieved by a mechanical pump

10^-5 torr can be reached by molecular pump

 The vacuum pump is not included, please order separately.

Dimensions

445 L x 380 W x 615 H  mm

Net Weight

150Kg

Shipping Dimensions

38"x 38"x 38"

Shipping Weight

375 lbs

Warranty

One year limited manufacture warranty with life time support (consumable parts such as furnace liner, processing tubes, and O-rings are not covered by the warranty, please order replacements at related products below).

Application Notes

In order to obtain accurate temperature inside tube furnace, you need to perform a temperature calibration before use, please click here to learn how.

How to set up ceramic tube and vacuum flange for Horizontal Tubular furnace 

Proper placement of tube blocks

The high temperature tubular furnaces with alumina tube are designed for use under vacuum and low pressure < 0.02 MPa

Attention: A pressure regulator must be installed on your input gas tank and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build-up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.  

Never heat the 1800 tubular furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.

The flow rate for gases should be limited to < 200 SCCM (or 200ml/min)

Vacuum pressures may only be safely used up to 1500°C

 


HTTF-1800 vacuum tubular furnace is pre-configurated to be ready to pass UL/CSA certificates. This vacuum furnace has a 80 mm dia alumina processing tube with vacuum flanges and Kanthal Super 1900 MoSi2 heating elements. High temperature tubular furnace is widely used in material & chemical researching labs to sinter all types of new material samples under vacuum and other gas conditions. The max temperature of horizontal tubular furnace is 1800ºC. The temperature controller is 30 segments programmable high precision SCR (Silicon Controlled Rectifier) digital controller with an accuracy of +/-1 ºC.

 

Model

HT-1800-80

Working Temperature

800 -1750ºC continuous

Max: 1800ºC < 2 hour

Heating Elements

Kathal Super-1800  MoSi2 heating elements - 270mm L ( 4 pcs )  made in Sweden

Furnace Structure of bench top tubular furnace

Double-layer steel casing with air cooling.

Two cooling fan inside to keep case temperature < 60oC.

High purity Alumina refractory chamber with max energy saving.

Alumina tube, vacuum flange, gauge & valves are included.

Such a compact space-saving furnace can be placed on the 600mm x 600mm mobile cart (available in the optional parts list below). 

Power Consumption

Max. 6KW

Input Voltage

Single Phase, 220V AC,  50/60 Hz (30A breaker required)

Max. Heating / Cooling Rate

10ºC / min

Heating Zone

120 mm

Constant Temperature Zone

80mm within ± 5ºC at 1500oC

Temperature Controller

PID automatic control via SCR (Silicon Controlled Rectifier) power control with phase angle fired, current limiting resistor.

30 programmable segments for precise control of heating rate, cooling rate, and dwell time.

Please click here to learn why SCR is more accurate than SSC (Solid state relay).

Built-in over-temperature alarm and protection allow for operation without an attendant.

+/- 1 ºC temperature accuracy.

RS485 Communication Port.

Optional:  

The vacuum tubular furnace may be operated by a PC by installing a control module. Please order an MTS-02 control module at extra cost.  

If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer (laptop) from us to avoid software installation problems. 

Tube Materials

High purity Al2O3 ceramic, Purity > 99.9%

Processing Tube

Premier Grade alumina tube made in USA.

70 mm (I.D) x 80 mm (O.D) x 800 mm length.

Four fiberous ceramic tube blocks are included for blocking heat radiation from inside tube. (Ceramic blocks must be fully inserted into the furnace chamber before heating).

For 80mm tubes, it is recommended that customers purchase two pairs of tube support to prevent tube from bending under high temperature.

Sealing Flanges

One pair sealing flange with double silicone high-temperature O-ring is included.  

Two SS needle valves and one dial vacuum gauge are installed with a flange for immediate use. 

Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by turbo molecular pump. 

Fitting Ports

Standard 1/4‘’ Barbed fittings with needle valves.

For supplying high-pressure gas, you may replace the standard barbed hose fitting with the 304SS 1/4" Tube Fitting.

Optional: In order to increase the throughput and achieve high vacuum, you may replace the standard barbed hose fitting with the KF25 adapter, please order the underlined again.

Optional:

You may also consider using the parts in below to increase the vacuum efficiency 

Please click here to order a digital vacuum gauge for precision vacuum control up to 10-4 torr.

You may click here to order flow meter and install in tube flange.

KF25 Stainless steel Bellows 

KF25 Quick Clamps

You may order a pressure control module to keep the chamber at constant pressure

Vacuum Level

Limited by vacuum pump

50 mtorr can be achieved by a mechanical pump

10^-5 torr can be reached by molecular pump

 The vacuum pump is not included, please order separately.

Dimensions

445 L x 380 W x 615 H  mm

Net Weight

150Kg

Shipping Dimensions

38"x 38"x 38"

Shipping Weight

375 lbs

Warranty

One year limited manufacture warranty with life time support (consumable parts such as furnace liner, processing tubes, and O-rings are not covered by the warranty, please order replacements at related products below).

Application Notes

In order to obtain accurate temperature inside tube furnace, you need to perform a temperature calibration before use, please click here to learn how.

How to set up ceramic tube and vacuum flange for Horizontal Tubular furnace 

Proper placement of tube blocks

The high temperature tubular furnaces with alumina tube are designed for use under vacuum and low pressure < 0.02 MPa

Attention: A pressure regulator must be installed on your input gas tank and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build-up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.  

Never heat the 1800 tubular furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.

The flow rate for gases should be limited to < 200 SCCM (or 200ml/min)

Vacuum pressures may only be safely used up to 1500°C